Main technical ParametersMachine main parts brand (blue color brands are optional): 
Machine Standard Configuration:

1. Reasonably solid square steel frame:
   1. Whole composition is main machine external unwinding machine unit back operating platform, glue applicator on the back operating platform, cabinet put beneath
   2. Chassis adopts 120*120*6mm square tube ,18mm thick (after processing) plate cover on the chassis
   3. Adopt chassis surface processing after welding
   4. Stand column adopts 60*60mm solid square steel, rectangle frame structure ,6 surfaces processing
   5. Adopts bolt joint between rectangle frame and the chassis
   6. Thickness of main board is 30mm (after processing),6 surfaces processing, all the holes are processed by gantry machining center, without gas cutting ,bolt joint between rectangle stand frame and the main panel
   7. Main panel and chassis covered by 2mm stainless steel
   8. EU standard safety door, full cover, safety distance kept between doors

                      

1. The equipment adopts front/rear 2 platforms design. The front platform is mainly used for the replacement and operation of the upper raw materials; the rear platform is mainly used for placing the hot melt adhesive machine and the hot melt adhesive, the stroke distance is short, and the glue spray effect is better; the electric cabinet is placed under the rear platform, which is easy to save space and overhaul. All platforms are equipped with stainless steel handrails, and the perimeter of the platform is equipped with stainless steel guardrails, which are safe, clean and beautiful.

 

1. Crusher system (double entrance):

1. Crusher adopts duel-entrance design, double servo motor control, entrance A&B can auto shifting the pulp using, tail material will be returned out automatically, to realize the continuous producing. Use coupling to clutch the servo motor and drive roller, increase the conveyor efficiency.
2. Crusher set on top of the drum, equips with the sound &dust proof room, the platform equips with the stainless steel, the platform surrounding equip with the stainless steel handrail.
3. Upright pulp frame, equipped with auto rising system by sliding motor, more convenient for loading and uploading pulp, the diameter of pulp should be ≤1400mm
4. Crusher:horizontally feeding, adopted with sawmill, can crush untreated, half treated and treated pulp, pulp width is ≤480mm , the capacity of crusher motor is 45KW, bursting strength of pulp is ≤1200kpa, can crush about 800kg/hour.  crusher speed is 4900-5050 rpm.
5. Pulp feeding system adopted with servo control, can change according to the production speed and adjust the feeding quantity automatically, ensure the weight of each piece is even (error ≤8%); also adopted with auto detecting function, will auto stop and alarm when raw material runs out or break up
6. Two kinds of wood pulp can be used at the same time according to the product demand, and the weight ratio of each kind of wood pulp can be read and set separately.
7. The crusher base is equipped with rubber mat to reduce vibration noise.
8. Crusher bearing has temperature sensor ,auto alarm system
9. Crusher entrance and be opened in rotate way, easy to maintained

 

1. Fluff core forming system (5 layers under pads )

1. Fluff core adopts direct-head feeding system, the cellulose is evenly distributed, and the width of the cotton core is adjustable within 400-550mm.
2. The fluff core wrapped by upper and bottom tissue
3. SAP is feeding on the surface of fluff core.
4. Fluff core forming blower capacity is ≥90KW, With silencer
5. Adopt with box type dust collecting device to improve the environment of workshop (Optional)
    
   5. SAP feeding system

1. Adopt with servo control, the weight can be set according to requirements on touchable screen
2. Adopt rotate structure, the width is adjustable
3. Adopt sensor detection, will limit detection alarm and automatic feeding
4. SAP bin fixed with quantity of 50 kg, when SAP bin storage reached to lower position, the ground storage box will automatically feeding, the maximum quantity of each piece is 8g, each piece adding quantity can be adjusted between 3-6g, the deviation of each piece on stable speed will not more than±5%, the feeding quantity reach to set value when main machine speed reach to 20 pcs/min, will automatically stop feeding when main machine speed is lower than 20pcs/min.
5. SAP auto suction unit ,480KG/H capacity, and has low position alarm detection, SAP use delivery belt type structure, has pneumatic valve in exit, close when machine stop ,open when machine runs, also equip with heating system ,to avoid getting wet of SAP
    

1. Bottom tissue feeding, roll diameter φ800mm

1. Adopts storage rack, storage length >15meters. constant tension control, frequency A/B shaft unwinding. Materials storage time is 3s during high speed running.
2. Zero speed auto splicing device, automatically rejection
3. Raw material detective, auto alarm and stop when raw material breaks up
4. Raw material connector detective, automatically rejection
5. Adopt with automatically web guide
6. Core inner diameter 3 inches

 

1. Upper tissue feeding, roll diameter φ800mm

1): Adopts storage rack, storage length >15meters. constant tension control, frequency A/B shaft unwinding. Materials storage time is 3s during high speed running.
2): Zero speed auto splicing device, automatically rejection
3): Raw material detective, auto alarm and stop when raw material breaks up
4): Raw material connector detective, automatically rejection
5): Adopt with automatically web guide
6): Core inner diameter 3 inches
 

1. Fluff core and upper/bottom tissue lamination

 

1. Fluff core flat compact roller

1. Compact by cylinder with heating device, adjust the pressure by adjusting the pressure gauge
    

1. Fluff core rhombus shape embossing unit

1. Upper and bottom rollers are equipped with heating function and heating temperature can be adjusted separately.
2. Two sets of embossing systems can be installed side by side according to customer requirements (optional configuration)
    

1. Fluff core cutting device

1. The cotton core cutter adopts cam control mode, which can be used for free adjustment of products of different specifications.
2. Adopt oblique blade scraping form, greatly reduce the noise generated by the cutter and extend the service life of the blade.

 

1. Top sheet hydrophilic non-woven feeding, roll diameter φ800mm

1)Adopts storage rack, storage length >15meters. constant tension control, frequency A/B shaft unwinding. Materials storage time is 3s during high speed running.
2): Zero speed auto splicing device, automatically rejection
3): Raw material detective, auto alarm and stop when raw material breaks up
4): Raw material connector detective, automatically rejection
5): Adopt with automatically web guider
6): Core inner diameter 3 inches
 

1. Back sheet PE film feeding, roll diameter φ600mm

1)Adopts storage rack, storage length >15meters. constant tension control, frequency A/B shaft unwinding. Materials storage time is 3s during high speed running.
2): Zero speed auto splicing device, automatically rejection
3): Raw material detective, auto alarm and stop when raw material breaks up
4): Raw material connector detective, automatically rejection
5): Adopt with automatically web guider
6): Core inner diameter 3 inches
 

1.  2 sides release paper feeding, roll diameter φ450mm (optional )

1): Adopts storage rack, storage length >15meters. constant tension control, frequency A/B shaft unwinding. Materials storage time is 3s during high speed running.
2): Zero speed auto splicing device, automatically rejection
3): Raw material detective, auto alarm and stop when raw material breaks up
4): Raw material connector detective, automatically rejection
5): Adopt with automatically web guider
6): Core inner diameter 3 inches
 

1. Release paper glued on the bottom film

1. Release paper can be short-cut or continuously applied
2. The bottom roller has heating function
3. Alloy blade cut
4. Short cut using scraping method
    

1. Y-shape roller

1. Three-core press roller for compacting fabric, core and base film
2. Upper roller is made of silicone roller anti-adhesive
3. Air cylinder pneumatic pressure

 

1.  Finished product horizontal folding unit

The left and right turns folding method is used to solve the problem that the traction force at the time of folding brings wrinkles and is easily scratched.
 

1. Final cut unit

1. Finished product cutting with alloy blade for long life
2. Equipped with tool lubrication device

 

1. Product vertical 2-folding or 3-folding,servo control

 

1. Blow type auto rejection exit
2. Output wheel, the output platform is 2.5meters.
3. Conveying and driving system
   1. Multiple sets of servo motor control transmission, the main raw material unwinding is driven by frequency control to ensure the accuracy and stability of the machine under high-speed operation, and can realize the replacement between different numbers without replacing the transmission parts. Direct setting on the PLC for easy operation and maintenance
   2. All cutter holders are CNC machined to ensure the cutting accuracy of the cutters and extend their service life.
   3. The cutter is driven by a universal joint coupling
   4. Strongly synchronized belt widening
   5. Each negative pressure air scoop is equipped with a separate valve; the air scoop driven wheel is installed with quick fixture to facilitate the removal of the belt; the lower side of the conveyor belt above the material is installed with support plate to prevent the polymer and foreign matters from falling and polluting the lower material (the belt specification is labeled for maintenance)
       
4. Air supply

1. Vacuum, drum former, dust and wastage collection during production process adopt with several sets air pump and positive pressure blower
2. Air supply is set on the top of machine, made by steel tube, reduce the static electricity, high pressure blower unified air supply, pressure can be adjusted
3. Air tube is set on the top of machine, unified conveyed by galvanized pipe/PVC pipe, connect necessary distributing pipe at the nearest place, neatly arrangement

Our Services
1. We can provide free equipment production of finished products, need can feel free to contact us.
 
 2.We can provide quality after-sales service :
 
    You can send technician to our factory to learn operate the machine before the machine delivery for 1-2 month. We can offer food and accommodation.
 
    When the baby diaper machine arrive your workshop, we will send technician to your workshop installing, testing the machine and training your workers.
 
     If you need one Chinese technician work for you, we can help you find one work for you.
 
     Life-long after service for the baby diaper machinery
 
 

Company Information
About JWC
Since 1996
 
Specializes in researching &developing,hygiene products manufacturing,raw materials importing and exporting,hygienic products manufacturing and real estate development
 
Passed the ISO9001 and CE certificate and wins more than 100 national patents as "China Famous Brand"
 
Provide OEM service and different grades of raw materials to overseas customer
 
Ecport to more than 94 countries in Europe,southeast asia,south America ,the middle east and areas
 
Can be customized according to customer requirments

FAQ
Q1:When can I get the price?
 
A1:We usually quote within 24 hours after we get your inquiry. If you are very urgent to get the price,
 
 
Q2:How can I get a sample to check your quality?
 
A2:After price confirmation, we sincerely invite you to our factory to visit. I am representing our all staffs and engineers to welcome your coming for learning or checking our operation and production.
 
 Q3:Can you do the machines' appearance design for us?
 
A3:Yes. We have a professional team with rich experience in machne's apperance design and manufacturing.
 
Q4:What's your after-sale service?
 
A4:Our own engineers could be asked by you overseas for your serve. You can also ask your staff or yourself to our factory to learn.
 
Q5:Could you also supply a raw material?
 
A5:Yes, we surely can.